Optimum visibility in the machine room of 5-axis milling machines
VisionLine RWC
Machining area
IP-Encoder
Network Video Recorder (NVR)
Benefits of 5-Axis Milling Machines
5-axis milling machines offer significant advantages, particularly in the manufacturing of very complex contours with a minimum of fixtures. This reduces setup and machining times, greatly enhancing efficiency.
Challenges in Using 5-Axis Milling Machines
Despite these advantages, 5-axis milling machines also present challenges, such as increased complexity in programming and the manufacturing process. This complexity can lead to a higher likelihood of errors, especially when the machine table is rotated into hard-to-see positions. Additionally, the design of some 5-axis milling machines makes access to the working area difficult, which impairs visibility for the skilled personnel.
Efficient Solutions with UYAR Camera Systems
The UYAR camera systems, particularly the RWC models, provide a crucial solution by offering insights into the machining area where visibility through the viewing window ends. This is especially important when using coolant lubricants. UYAR camera systems enhance safety during the setup process, especially when the machine table must be heavily tilted due to component geometry. Our magnetic mounts offer maximum adaptability, allowing cameras to be flexibly positioned in the workspace according to machine type or component geometry. [Learn more about our mounts here.]
Application and Benefits of UYAR Camera Systems
The application example shown in the video illustrates that UYAR camera systems are a sensible addition, particularly for 5-axis milling machines with loading systems. With UYAR camera systems and an optional network video recorder, video streams can not only be continuously monitored remotely but also recorded. This enables root cause analysis in the event of disruptions during unmanned production.
Time savings
Reduction of time for setup processes and position checks. Enables continuous monitoring of the machining process without interruptions from opening and closing the machine doors.
Efficiency increase
Simplified setup process, as the position of the tool and workpiece can always be monitored.
Network-based process monitoring
Integration of manufacturing processes into the company network for production planning. Recording of manufacturing processes for subsequent root cause analysis in the event of disruptions or interruptions.